Custom Die-Cut Boxes
Description
Custom Die Cut Boxes with Windows, Handles & Inserts
With custom die cut boxes, you can add windows, handles, inserts and compartments in a single structure. Printed in single colour or CMYK with soy inks, these custom printed die cut boxes act as both shipping protection and branded presentation for electronics, cosmetics, hampers and launch kits.
Specification
Sustainability | Recyclable, Compostable, Biodegradable |
Type | Die Cut Box |
Style | Roll End Front Tuck with Dust Flaps |
Customization Options | Custom sizes available, max. size is 1,000mm (H x W x L) |
Base Material | Kraft , White , Black |
Material Stock Weight | Variable |
Material Stock Flute | E Flute /B Flute |
GSM | 120 to 200 GSM |
Recycled Fiber Content | 40% |
Certification | FSC-Certified |
Color Printing Options | Single Colour , CMYK |
Ink Type | Soy Ink |
Print Process | Digital Printing |
Print Options | Inside Only, Outside Only, Inside & Outside |
Product SKU | ECO-DCB1 |
Product Highlights
Right‑sized die cut boxes for better protection
Because die cut boxes follow your exact product footprint, there’s less empty space to fill, less shifting and fewer breakages. Internal platforms, dividers and compartments can be built into the same die cut cardboard boxes, keeping accessories and components tidy for unboxing and returns handling.
Custom die cut boxes Australia for fast packing
Many custom die cut boxes Australia styles fold up using slots and tabs, so packers can assemble them quickly without reaching for tape. Supplied flat, these boxes save warehouse space and, once your cutting die is made, are highly cost‑effective for repeat runs.
How it works
- A box style is designed in CAD around the product’s dimensions, including any special features like cut‑outs, locks, or inserts.
- A steel‑rule die (cutting tool) is manufactured to match this layout and mounted on a die cutting press.
- Flat sheets of corrugated board or carton are printed if needed, then fed through the press, where the die cuts, creases, and sometimes perforates them in one pass.
- The resulting blanks are stripped of waste, stacked, and supplied flat; at packing time they are folded along the creases and locked into shape around the product.
Dielines & Templates
FAQs
What makes a Die Cut Box different from a regular carton?
A Die Cut Box uses a custom steel cutting die so it can include curves, slots, handles, windows and locking tabs that standard RSC cartons can’t easily achieve.
When should I choose die cut cardboard boxes?
Use die cut cardboard boxes when you need a snug fit, premium presentation, special features or minimal tape—ideal for retail packs, gift sets, subscription boxes and delicate items.
Are custom die cut boxes eco‑friendly?
Yes. These custom die cut boxes are made from FSC‑certified, paper‑based board with soy inks and are recyclable, and many constructions are compostable or biodegradable depending on coatings.
Are custom die cut boxes in Australia‑wide cost‑effective?
While a die has an upfront cost, once it’s made, custom die cut boxes Australia can be produced in large runs with consistent quality and low waste, reducing long‑term packaging costs.
Can I fully brand custom printed die cut boxes inside and out?
Absolutely. You can create custom printed die cut boxes with full‑colour CMYK artwork on the outside plus messaging or patterns inside for a complete unboxing experience.
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Custom die cut boxes are designed for easy folding and a clean, professional finish. A die cut box is made from a single piece of cardboard with precise cuts, allowing quick assembly without extra tape. These die cut cardboard boxes are ideal for ecommerce packaging, retail products and mailing needs. Many businesses choose custom die cut boxes from Australian suppliers for consistent quality and reliable sizing.
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Custom printed die cut boxes help brands stand out while keeping products secure. A custom die cut box can be printed with logos, colours and simple designs for better presentation. These die cut boxes are strong, lightweight and easy to store flat. Used widely across Australia, custom die cut boxes offer a practical and cost-effective packaging solution for shipping, storage and product display.
